Virtual Commissioning Service

Virtual Commissioning – Digital Twin Simulation & Automation Validation

Accelerate your automation projects with Virtual Commissioning. Test, simulate, and validate your entire system digitally—before building onsite. Reduce cost, shorten delivery time, and eliminate integration errors.

Full Product Description 

Upgrade your automation workflow with our Virtual Commissioning service, designed for manufacturers, integrators, and engineering teams who want to eliminate guesswork and prevent downtime.

This service uses advanced 3D digital twins, robotic simulation, and PLC/HMI/SCADA validation to test your entire system in a virtual environment before physical deployment. Every motor, sensor, robot, conveyor, valve, and logic sequence is simulated for accurate performance and risk-free verification.

Virtual Commissioning significantly reduces commissioning time, identifies logic issues early, minimizes change orders, and ensures a smooth, trouble-free startup.

What’s Included

• Full 3D model / digital twin of your system

• Robot & machine simulation (ABB, Fanuc, KUKA, UR, etc.)

• PLC logic testing (Siemens, Allen-Bradley, Beckhoff, Omron)

• HMI/SCADA screen validation

• Safety I/O validation & interlock testing

• Collision detection & motion path optimization

• Integration of conveyors, sensors, motors, and actuators

• Virtual FAT (Factory Acceptance Test)

• Startup support recommendations & error mitigation plan

Benefits

• Reduce onsite commissioning time by up to 70%

• Catch programming errors early

• Eliminate machine downtime during testing

• Improve system reliability and performance

• Shorten project delivery timelines

• Enhance collaboration between engineering, controls, and operations teams

Ideal For

• Automation integrators

• OEMs

• Manufacturing plants

• Robotics integrators

• Water treatment facilities

• EV charging stations & switchgear deployments

• Process industries (food, packaging, bottling, automotive, aerospace)

Deliverables

• Complete simulation package

• Video walkthrough of the virtual model

• Logic testing report

• Safety verification report

• Recommendations for real-world deployment

• Optional: Virtual FAT session with your team

Lead Time

Typical delivery: 5 to 21 days, depending on system size.

Price

Starting at $4,995
(Custom quote provided for larger systems.)

Add-On Services (Optional)

• PLC/HMI Programming

• Robotic Cell Design

• Control Panel Design (UL-508A)

• Electrical Schematics

• Onsite Commissioning

• Digital Twin Maintenance Package

Warranty & Support

All virtual commissioning packages include:

• 60-day support

• Two revision cycles

• Additional engineering hours available upon request